Case studies

CASE STUDY NO. 1

Agricultural / Frame for lawnmower
Case study 1
challenge
Challange:

Conversion of 15-pieces Weldment to One-piece Casting Component

Engineering
Engineering Outcome
  • Weight reduction:  - 22%
  • Cost reduction:  - 43%
  • Strength Improvement:  Min. + 29%
  • Overall Product Efficiency:  Min. + 50%

CASE STUDY NO. 2

Material Handling / Bracket for electric forklift
Case study 2
challenge
Challange:

Conversion of 11-pieces Weldment to One-piece Casting Component

Engineering
Engineering Outcome
  • Weight reduction:  - 20%
  • Cost reduction:  - 29%
  • Strength Improvement:  Min. + 21 %
  • Overall Product Efficiency:  Min. + 40 %

CASE STUDY NO. 3

Machine Builder / Base Frame
Case study 3
challenge
Challange:

Conversion of 17-pieces Weldment to One-piece Casting Component

Engineering
Engineering Outcome
  • Weight reduction:  - 17%
  • Cost reduction:  - 53%
  • Strength Improvement : Min. + 30%
  • Product Efficiency : Min. + 60%

CASE STUDY NO. 4

Solar / Rotary adapter
Case study 4
challenge
Challange:

Conversion of 5-pieces Weldment to One-piece Casting Component

Engineering
Engineering Outcome
  • Weight reduction:  - 32%
  • Cost reduction:  - 19%
  • Strength Improvement : Min. + 29%
  • Product Efficiency : Min. + 35%

CASE STUDY NO. 5

Construction / Connector support
Case study 5
challenge
Challange:

Conversion of 11-pieces Weldment to a One-piece Casting Component

Engineering
Engineering Outcome
  • Weight reduction:  - 14%
  • Cost reduction:  - 19%
  • Strength Improvement : Min. + 25%
  • Product Efficiency : Min. + 41%

CASE STUDY NO. 6

Agricultural / Arm for seeding machine
Case study 6
challenge
Challange:

Conversion of 13-pieces Weldment to One-piece Casting Component

Engineering
Engineering Outcome
  • Weight reduction:  - 12%
  • Cost reduction:  - 57%
  • Strength Improvement: Min. + 33%
  • Product Efficiency: Min. + 71%